Release-to-Start Manufacturing

What is Release-to-Start Manufacturing?

Release-to-Start Manufacturing

Release-to-Start Manufacturing refers to the average time it takes from the release of an order to the start of the production process in a manufacturing facility. This cycle time is crucial as it encompasses various activities such as material movement and line changeovers that are necessary to initiate the manufacturing process.

When a customer places an order for a product, it triggers a series of events within the manufacturing facility. The release-to-start time is the duration it takes for these events to occur and for the production process to commence. This time frame is significant as it directly impacts the overall lead time and customer satisfaction.

One of the key factors influencing the release-to-start time is material movement. Before production can begin, the necessary raw materials and components must be transported to the production line. This involves coordinating with suppliers, ensuring the availability of materials, and organizing their delivery to the manufacturing facility. Efficient material movement is essential to minimize delays and ensure a smooth transition from order release to manufacturing start.

Another factor affecting the release-to-start time is line changeovers. In many manufacturing facilities, different products are produced on the same production line. When transitioning from one product to another, the line must be reconfigured and adjusted accordingly. This process, known as a line changeover, can take a significant amount of time depending on the complexity of the product and the required adjustments. Proper planning and optimization of line changeovers are crucial to minimize downtime and maximize productivity.

Reducing the release-to-start time is a key objective for manufacturing facilities aiming to improve their operational efficiency. By streamlining material movement processes, such as implementing just-in-time inventory management or utilizing automated material handling systems, companies can minimize delays and improve the overall flow of materials. Similarly, optimizing line changeovers through techniques like standardized work procedures or implementing quick-change tooling can significantly reduce the time required to switch between products.

In conclusion, release-to-start manufacturing is the average time it takes from order release to the start of the production process. It encompasses activities such as material movement and line changeovers, which are crucial for initiating manufacturing. By focusing on efficient material movement and optimizing line changeovers, manufacturing facilities can reduce the release-to-start time, improve operational efficiency, and enhance customer satisfaction.