Start Manufacture to Order Complete Manufacture

What is Start Manufacture to Order Complete Manufacture?

Start Manufacture to Order Complete Manufacture

Manufacturing a product involves a series of steps that need to be carefully planned and executed to ensure a smooth and efficient process. One important aspect of manufacturing is the lead time, which refers to the time it takes from the start of manufacturing to the completion of the product and its readiness for shipment. In this essay, we will explore the concept of "Start Manufacture to Order Complete Manufacture" and its sub-elements.

The average lead time for manufacturing a product includes several sub-elements that contribute to the overall time required. These sub-elements are order configuration verification, production scheduling, time to release the order to manufacturing or distribution, and build or configure time. Each of these sub-elements plays a crucial role in determining the total lead time.

Order configuration verification is the first step in the manufacturing process. It involves ensuring that the order received from the customer is accurate and complete. This verification process ensures that all the necessary components and specifications are available before production begins. By verifying the order configuration, any potential errors or discrepancies can be identified and resolved early on, minimizing delays and rework.

Once the order configuration is verified, the next step is production scheduling. This involves determining the optimal sequence and timing of production activities to meet the customer's delivery requirements. Production scheduling takes into account various factors such as the availability of resources, production capacity, and any constraints or dependencies between different production processes. Efficient production scheduling helps in minimizing idle time and maximizing productivity.

After production scheduling, the order is released to manufacturing or distribution. This step involves initiating the actual production process or preparing the product for shipment. The time taken to release the order depends on various factors such as the complexity of the product, the availability of raw materials, and the capacity of the manufacturing facility. Streamlining this step is crucial to ensure a smooth transition from order confirmation to production.

The final sub-element is the build or configure time, which refers to the actual time required to manufacture or assemble the product. This includes all the necessary steps involved in transforming raw materials or components into the final product. The build or configure time can vary depending on the complexity of the product, the skill level of the workforce, and the efficiency of the manufacturing processes. Minimizing build or configure time is essential to meet customer expectations and reduce lead time.

It is important to note that the concept of "Start Manufacture to Order Complete Manufacture" is applicable to specific types of products. It is determined separately for Make-to-Order, Configure/Package-to-Order, and Engineer-to-Order products. These product types involve customization or engineering work based on customer specifications, which require additional time compared to Make-to-Stock products that are produced in anticipation of customer demand.

In conclusion, the lead time from the start of manufacturing to the completion of a product is influenced by various sub-elements. Order configuration verification, production scheduling, time to release the order, and build or configure time are all crucial factors that contribute to the overall lead time. By understanding and optimizing these sub-elements, manufacturers can improve their efficiency, meet customer expectations, and reduce lead time, ultimately enhancing their competitiveness in the market.